Energy saving catalyst for steam reforming of light hydrocarbons for hydrogen production

产品介绍


PRODUCT DESCRIPTION

RSR-101/102 is a new type of energy-saving light hydrocarbon steam reforming hydrogen production catalyst developed by the Institute of Petroleum Science in recent years. The catalyst has comprehensively improved the catalyst reaction performance through the optimization design of the formulation, the innovation of the preparation method and the improvement of the catalyst geometry structure. It is suitable for various processes such as steam reforming of liquefied gas, refinery gas, natural gas and other hydrocarbons as  raw materials to produce hydrogen, ammonia synthesis gas, methanol synthesis gas,carbonyl synthesis gas, carbon monoxide, etc.


ECONOMIC BENEFITS

Sinopec's independently developed new energy-saving light hydrocarbon hydrogen production catalyst RSR-101/102 has been successfully applied in Luoyang, Shanghai and Jingmen Petrochemical. Industrial data show that the catalyst can operate stably at a water-carbon ratio of 3.0-3.2, reducing the energy consumption of hydrogen production by 10%, significantly reducing production costs, and reducing CO₂ emissions per unit of hydrogen, which has both economic and environmental benefits, and plays an important supporting role in improving the independent innovation capabilities of refining technology and green and low-carbon development.


PRODUCT PACKAGING

RSR-101/102 series light hydrocarbon steam reforming hydrogen production catalysts are packaged in iron drums, with a net content of 160-180 kg per drum, or packaged according to user

requirements. The transportation vehicle should be dry, and should be handled with care during loading and unloading. Impact is strictly prohibited to avoid damage. The product should be stored in a cool and ventilated place, avoid humid environment, and stay away from fire. The product shelf life is 24 months.


TECHNICAL  INDEX

RSR-101/102 series light hydrocarbon steam reforming hydrogen production catalyst has six major characteristics of "one high, three strong, two small", namely

(1) high conversion activity, can achieve near thermodynamic equilibrium conversion, the equilibrium temperature distance is less than 5℃.

(2) strong C2+ hydrocarbon cracking ability, can prevent heavy hydrocarbons from penetrating and causing carbon deposition.

(3) strong anti-carbon deposition performance, can achieve low water-carbon ratio long- term stable operation.

(4) strong raw material adaptability, suitable for industrial hydrogen production equipment with natural gas, refinery dry gas and liquefied gas as raw materials.

(5) low corrosion to equipment, avoid the problem of K loss of traditional hydrogen production catalyst, and prevent equipment corrosion.

(6) small bed pressure drop, can reduce the compression system load and reduce compression power consumption.

Under the same device load conditions, compared with the reference agent, the catalyst bed pressure is reduced by 8~10%, the outlet temperature is 5~20℃ lower, and theoperating water-carbon ratio is 0.2~0.5 units lower.


产品参数


   MODEL

RSR-101

RSR-102

Color(oxidation state)

 dark gray

  light gray

 Shape

Six hole cylindrical shape

Six hole cylindrical shape

 length

16(±0.5)

16.5(±0.5)

outside diameter

16(±0.5)

16.5(±0.5)

 Aperture

4(±0.4)

4(±0.4)

 Bulk densitv.kg/L

0.8~0.9

0.8~0.9

Radial crushing strength,N/particle

≥300

≥400

Active component NiO,%(wt)

≥12

≥12

   Additive A,%(wt)

≥2

≥0.5

  Carrier

CaO-Al203

CaO-Al2O3

Filling position

Upper half of the converter

Lower half of the converter

Operating temperature,℃

450~950

500~950

Water to carbon ratio,mol/mol

3.0~5.0

3.0~5.0

Carbon airspeed,h-1

500~2000

500~2000


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